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HP Designjet 500 series


HP Designjet 500

HP's Designjet 500 series are "A1" (24 inch) and "A0+" (42 inch) printer/plotters based on inkjet technology.

These have been real industry workhorses, very popular in design, architecture, landscaping and cartography. The first brochure we have dates from October 2000 and the Desgnjet 510 replaced it around 2008 - its life overlapping the Z-series a bit as HP positioned themselves to produce an 8-ink photographic system.

The machines are arge format printers usually mounted on a stand with choice of 24 inch or 42 inch path. Most models are four colour thermal inkjet with 1200x600 dpi which HP's brochures said gave "photographic quality" and "ultimate" line quality. They are good - but subsequently HP has introduced 6, 8 and ten colour machines that are presumably better? So whilst we come across quite a lot of people using the Designjet 500 for photographic work it is no longer the best tool for the job.

Cartridges for each ink are 69cc giving a life appropriate for small workgroups. HP boast a "very low cost per copy". An ink-set change takes 1 minute. Printheads are long life

The DesignJet 500 series takes sheet and roll fed media in a wide variety, including heavyweight coated and studio canvas. An automatic cutter trims roll-fed media leaving just 17mm of margin.

There are ten models in the series:

A mono version for basic engineering

  • Designjet 500 mono A1 or D sized - C7769E - 610mm (24 inch) and
  • Designjet 500 mono A0 or E sized - C7770E - 1067mm (42 inches)

There are a series of colour models.

  • Designjet 500 colour A1 or D sized - C7769B - 610mm (24 inch) and
  • Designjet 500 colour A0 or E sized - C7770B - 1067mm (42 inches)

The basic designjet has several accessories including an HP-GL/2 card which will speed up engineering drawings. The EFI Designer Edition for HP RIP can be added to give colour management.

"PS" models are supplied with a software PostScrip RIP; EFI Designer Edition _XL_ Software RIP for Mac and Windows.

  • Designjet 500PS colour A1 or D sized - C7769C - 610mm (24 inch)
  • Designjet 500PS colour A0 or E sized - C7770C - 1067mm (42 inches)

"Plus" models have a 32MB base memory and the HP-GL/2 card built in:

  • Designjet 500+ colour A1 or D sized - C7769F - 610mm (24 inch)
  • Designjet 500+ colour A0 or E sized - C7770F - 1067mm (42 inches)

The 500 PS Plus adds the EFI Designer Edition _XL_ Software RIP for Mac and Windows with closed loop colour calibration.

  • Designjet 500PS+ colour A1 or D sized - C7769G - 610mm (24 inch)
  • Designjet 500PS+ colour A0 or E sized - C7770G - 1067mm (42 inches)

The Designjet 510 is an updated model replacing the 500 series.

The DesignJet 800 models are very similar but with an integral RIP aimed at larger workgroups. The 800 series were replaced by the T1100.

Control:

Front LCD Panel.

Fast mode D sized architectural line drawings in 90 seconds. Colour images: 85 sq ft per hour.

1200 dpi x 600 dpi. Minimum line width is 0.0423mm and Line accuracy is +/- 0.2% or 0.38mm whichever is greater.

Paper Handling:

A0+ (42 inch) and A1 (24 inch). Sheet feed, roll feed, automatic cutter.

Memory:

16 MB RAM standard, 160 MB max. (using HP-GL/2)

Interface:

USB 2.0 IEEE 1284 compliant Centronics parallel.

Standard on all models is HP_PCL3-GUI. HP-GL/2: optional. PostScript is added to local computers as a software RIP for Windows and Mac.

System Compatability:

Microsoft Windows 9x, NT4, 2000 (note only Windows 98 SR2 and 2000 support USB. Apple Mac. AutoCAD)

Dimensions:

24 inch model -1253x470x349mm

Consumables:

Inks are pigment based black, dye based cyan, magenta and yellow.

Printheads are HP No 11. Black is No 10. Colours are No 82.

C4844A Ink Cartridge Black: - HP No 10 Black, - C4844A

C4911A Ink Cartridge Cyan: - HP No 82 Cyan, - C4911A

C4912A Ink Cartridge Magenta:- HP No 82 Magenta, - C4912A

C4913A Ink Cartridge Yellow:- HP No 82 Yellow, - C4913A


C4810A Printhead, Black. HP No 11 - C4810A

C4811A Printhead, Cyan. HP No 11 - C4811A

C4812A Printhead, Magenta. HP No 11 - C4812A

C4813A Printhead, Yellow. HP No 11 - C4813A


Spares:

The main spare needed is the carriage belt - it takes a lot of wear as the heads move back and forth. The carriage trailing cable also wears out due to frictional contact with the base of the machine - the tracks become exposed and crack. The encoder strip gets its marks scuffed. Eventually the ink tubes will spring a leak.

Although the life of these parts can be quite different it is often convenient to replace them all at once, to do this buy a maintenance kit.

For the 42 Inch printers

C7770-60014, Carriage Belt for 42 inch printers. Fits the Designjet 500, 510, 800, 815MFP, 820MFP and CC800PS - C7770-60014

C7770-60013, Encoder Strip for 42 inch printers in the Designjet 500 series. Fits the 500, 510, 800, 815MFP, 820MFP and CC800PS - C7770-60013

C7770-60274, Trailing Cable Kit for 42 inch models. Includes the trailing cables themselves with 30 pin (M) edge connectors; the mounting clips and a ferrite to suppress noise. Fits the Designjet 500, 510, 800, 815, 820MFP and CC800PS. (and the designjet 4200) - C7770-60274

C7770-60286, Ink Tubes Assembly for 42 inch models of the Designjet 500, 510, 800, 815MFP, 820MFP, CC800PS. - C7770-60286

C7770-60287 Maintenance Kit for 42" printers in the Designjet 500/800 series. Contains lubricant, spring tensioner with idle pulley, encoder strip, carriage base, service station RIDS assembly and setup pens. - C7770-60287

For the Spittons and other parts common to both models see below.

For the 24 Inch printers

C7769-60182, Carriage Belt for 24 inch printers. Fits the Designjet 500, 510, 800, and 820MFP - C7769-60182

C7769-60183, Encoder Strip for 24 inch printers in Designjet 500 series. Fits the 500, 510, 800, and 820MFP -C7769-60183

C7769-60305, Trailing Cable Kit for 24 inch models. Includes the trailing cables 1.4M (4.7 ft) long themselves with 30 pin (M) edge connectors; the mounting clips and a ferrite to suppress noise. Fits the Designjet 500, 510, 800, and 820MFP. Has fitting instructions - C7769-60305

C7769-60381, Ink Tube Assembly for the 24" Designjet 500 series. Fits the 500, 510, 800, and 820MFP Includes the 4 ink tubes complete with the hardware at both ends - the carriage crane, and ink supply station crane. Also includes 4 setup pens. - C7769-60381

C7769-60394 Maintenance Kit for 24" printers in the designjet 500/800 series. Contains lubricant, spring tensioner, foams, tubes, belt, trailing cable, service station, encoder strip, carriage, cutter and setup pens together with gloves, cotton wipe and appropriate lubricant - C7769-60394

C7769-60176, Belt Tensioner Kit including the pulley and the mount bracket. Used to maintain tension on the carraige belt in the Designjet 500, 510, 800, 815MFP, 820MFP and CC800PS - C7769-60176

C7769-60374, Service Station - Includes wipers, pen caps, and the right hand spittoon. Installed in the right side of printer. Used in the Designjet 500 and 510 24 inch and 42 inch. Also used in the Designjet 800 series. This is the replacement for part C7769-60149 mentioned in the service manual. It fits behind the control panel. Replacement requires the service utility "Unlock Carriage" then turn the machine off. Remove the right hand cover. Push the carriage out of the service station. Disconnect the service station and aerosol fan cables. Remove 2 x T-15 screws from inside the service station. Lift the carriage lock and the service station slides out of the printer. There are illustrations in the service manual.

C7769-60165, Left Spittoon - Contains absorbers to take excess ink from the printheads. Used in the Designjet 500 and 510 24 inch and 42 inch. Also used in the Designjet 800 series. This is the spitton mentioned in the service manual on the left of the machine. Remove the left cover, release the cables attached to the spitton and press in the two clips on the lip of the spittoon to lift it out.

For both widths

C7769-69376 - Carriage Assembly - C7769-69376 (Discontinued)

C7779-69272 Formatter PC Board (HP-GL/2) - C7779-69272

C7769-69300 Formatter PC Board - C7769-69300

J6073-61041 HDD 40 GB for EIO Interface - J6073-61041

J7989-69001 DD Serial ATA for EIO Interface - J7989-69001 (Possibly Discontinued)

C7770-60286 Ink Tube Assy 42 SV - C7770-60286

J7934-69001 Jet Direct 620N (DJ815MFP) - J7934-69001(Possibly Discontinued)

J7960-61011 Jet Direct 6250N - J7960-61011

C7769-60374 Spares Service Station - C7769-60374

C7770-60274 Trailing Cable (42-Inch) - C7770-60274

C7769-60387 Power supply assembly - C7769-60387

C7769-60375 Carraige (scan axis) motor assembly - includes cable - C7769-60375

Service:

We are researching repair and service options for these printers.

Options and Accessories:

The main options available for the printer are:

 a stand and media bin for the 24 inch A1 model - the 42 inch model comes with its stand as it would be too large for most desks.

Spindles to hold more rolls of paper.

C2389A HP 24 inch spindle - C7769-60242

C2390A HP 42 inch spindle - C7769-60243

C7772A HP-GL/2 Accessory Card (16 MB Included) - C7769-60441

C7782A/D HP Printer Stand and Media Bin (A1-Size) - C7782A (Discontinued)

Additional Accessories

1818-8505 SDRAM 64MB, 133MHz, 3.3v, 144-pin SO-DIMM memory module - (Discontinued)

6040-0855 Lubricant. Synthetic oil - 4oz (113g) plastic bottle